2021 FORD EXPLORER Safety Overview

Component: UNKNOWN OR OTHER

"I previously reported my rear view camera not working despite ford having many recalls for that problem. Now my shade for my sunroof when opened drops into my car & blocks my view from my rear view mirror. So now I have no camera view or physical view of what's behind me. I also have the same peeling metal on my buttons on my driver's door. The same one that was recalled on 2020 model. I cut my arm on it yesterday"

Component: BACK OVER PREVENTION

"The contact owns a 2021 Ford Explorer. The contact stated that the vehicle was taken to the local dealer to be repaired under NHTSA Campaign Number: 26V123000 (Back Over Prevention). The vehicle failed to connect or communicate with the computer and module. The dealer informed the contact about a possible diagnostic test. The vehicle was not repaired. The manufacturer was contacted and advised the contact the manufacturer was not responsible to cover the diagnostic test. The failure mileage was unknown."

Component: ELECTRICAL SYSTEM,UNKNOWN OR OTHER,FORWARD COLLISION AVOIDANCE

"Recently my car has had a series lights come on including 4wd fault, pre-colliosion assist not available, service advance trac, hill start assist warning, and something with the brakes when in reverse. I took it to the dealer and they said it's something electrical that will need parts, and further investigation with removing the seats. That will be another day. Today, while driving with my son in the back, I was taking a u-turn on a busy street. The car acted like it switched into neutral (but didn't), and wouldn't accelerate, leaving me inching into traffic at 1 mph with cars going 40mph coming at me. Luckily I was not hit, but easily could have been. I drive almost 60 miles a day for work and this is a safety hazard not just for me, but my family too."

Component: FUEL/PROPULSION SYSTEM

"I parked my car and when I returned to it the car would not start. Diagnosed as a faulty fuel pump. Had this problem occurred while I was driving it could have caused serious injury or death. There is an active recall on fuel pumps for the 2021 Ford Explorer that does not apply to my VIN number so Ford will do nothing to remedy the situation and parts are impossible to find as dealers scramble to fix the vehicles included in the recall."

Component: POWER TRAIN

"The vehicle has been failing shifting. There is something from with failure to shift. The vehicle won’t accelerate, and slows down in the middle of traffic and the truck has no other problem. I’ve only have it for 3 years with no problems. But this is a big safety issue while driving"

Component: FUEL/PROPULSION SYSTEM

"When i go to accelerate i lost power and then 2 seconds later car would finally go, this has happened several times getting onto freeway or just trying to pass and have almost been rear ended, i took car to dealer and no remedy available still 1 year later, my specific car has had several recalls which is ridiculos, i am not getting any help with my situation"

Component: FUEL/PROPULSION SYSTEM

"I was traveling on an 8 hour drive after just getting a new battery and fresh oil change, I also had a full diagnostic ran the week before travel and no issues were found in my vehicle. When we arrived at our destination we stopped 1 final time and attempted to start our vehicle to go to dinner and the car would not turn over. There were not any warning lamps or messages that appeared. We used roadside assistance to tow it to the [XXX] dealership and they ran another full diagnostic that showed "replace fuel pump and fuel pump driver". When I called my local dealer back home, Evansville Ford ([XXX]) they pulled the previous week diagnostic and confirmed nothing showed up regarding the fuel pump at that time. 1 week later is when we had it in [XXX], and the fuel pump failed. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)"

Component: UNKNOWN OR OTHER

"The dash near the windshield driver side is coming undone out of the dash."

Component: VISIBILITY/WIPER

"Rear wiper motor stopped working completely. Fuses are good, wires are good, motor is good, it just doesn't work. Water pump works."

Component: POWER TRAIN

"Driving down road and lost power with grinding gears. Vehicle displayed warning on instrument panel briefly. Had to stop in middle of road and shift to park then drive to resume."

Component: SEATS

"The contact owns a 2021 Ford Explorer. The contact stated that the rear seat unlocked and flipped forward independently. The contact stated that the failure was a recurring failure. The contact associated the failure with NHTSA Campaign Number: 25V393000 (Seats); however, the VIN was not included in the recall. The dealer was contacted; however, the vehicle was not diagnosed. The manufacturer was not aware of the failure. The failure mileage was approximately 77,000."

Component: SEATS

"The contact owns a 2021 Ford Explorer. The contact stated that the rear seat unlocked and flipped forward independently. The contact stated that the failure was a recurring failure. The contact associated the failure with NHTSA Campaign Number: 25V393000 (Seats); however, the VIN was not included in the recall. The dealer was contacted; however, the vehicle was not diagnosed. The manufacturer was not aware of the failure. The failure mileage was approximately 77,000."

Component: POWER TRAIN,SERVICE BRAKES

"The contact owns a 2021 Ford Explorer. The contact stated that while driving at approximately 35 MPH down a hill, the engine and powertrain were resistant when the brakes were applied. No warning lights illuminated. A mobile mechanic was sent by a local dealer to inspect the vehicle. The mechanic determined that the failure was due to the transfer case but was not related to NHTSA Campaign Number: 26V402000 (Power Train). After test driving the vehicle, the mobile mechanic determined that the vehicle was unsafe to drive. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the local dealer. The failure mileage was approximately 89,200."

Component: POWER TRAIN

"Was driving down the interstate and the vehicle started making an awful noise and dash lights went crazy with cannot shift to park error on dash. We pulled over asap and shifted to park and went to exit vehicle and the car tried to roll off and wouldn’t engage in park and has since done this same thing 2 more times. Ford says there’s a recall and the software and parts won’t be available until may of 2027 I do not think this vehicle is safe to drive"

Component: FUEL/PROPULSION SYSTEM

"While driving at highway speeds, the vehicle experienced a sudden and total loss of engine power and stalled in active traffic. I lost motive power and had to safely coast through traffic to the shoulder. The vehicle would not restart and had to be towed to a repair facility. The failure matches the exact symptoms of Ford Recall 25S75 / NHTSA Campaign 25V455000 for low-pressure fuel pump failure, but my VIN is currently excluded from the recall."

Component: AIR BAGS,STRUCTURE,UNKNOWN OR OTHER

"Dashboard separation concerned with airbag. Every day driving you run the risk of more damage. Have spoken to Koons Ford who states cannot help due to warranty. No one has looked at it except for pictures. This should not be the owners responsibility since I am not alone with issues of this problem"

Component: EXTERIOR LIGHTING

"Vehicle is not even 5 years old , and passenger headlight - low beam failed. Ford Dealership quote is around $3000. Online forums show that this is a defect for the platinum models. I feel I should be protected as I am still paying for this vehicle and plan to keep it for many years. This is a major safety component as without a trusted lighting system, this vehicle can be dangerous and lacks peace of mind."

Component: EXTERIOR LIGHTING

"Vehicle is not even 5 years old , and passenger headlight - low beam failed. Ford Dealership quote is around $3000. Online forums show that this is a defect for the platinum models. I feel I should be protected as I am still paying for this vehicle and plan to keep it for many years. This is a major safety component as without a trusted lighting system, this vehicle can be dangerous and lacks peace of mind."

Component: STRUCTURE

"The top of dashboard is lifting up and coming apart on drivers side."

Component: VISIBILITY/WIPER

"Moon roof sunshade is defective, when button is pressed to open the shade, it drops down blocking view out the rear window. This seems to be a know problem on ford explorers which is a major safety concern."

Component: VISIBILITY/WIPER

"Panoramic sun roof sunshade detaches and sags; interfering with rear view visibility. Shade is in this state when shade and roof are closed. Sunshade cannot be opened as this causes Driver rear visibility to become more severe. Additionally when opened, The shade sags onto anyone sitting in the second row seats."

Component: VISIBILITY/WIPER

"Panoramic sun roof sunshade detaches and sags; interfering with rear view visibility. Shade is in this state when shade and roof are closed. Sunshade cannot be opened as this causes Driver rear visibility to become more severe. Additionally when opened, The shade sags onto anyone sitting in the second row seats."

Component: POWER TRAIN,SERVICE BRAKES,BACK OVER PREVENTION

"I am reporting a safety concern involving a delayed transmission gear engagement and delayed rearview camera activation. Intermittently, when shifting the vehicle from Park into Reverse or Drive, there is a noticeable delay before the transmission actually engages the selected gear. During this delay, the rearview camera also fails to activate immediately. Because there is no immediate indication that the requested gear has engaged, I have experienced situations where I believed the vehicle was in Reverse or Drive, but it remained in the previous state for several seconds. In some instances, the transmission engages unexpectedly after the delay, causing the vehicle to move in a direction different from what I anticipated. For example, after selecting Reverse, the vehicle may hesitate before moving, or after changing between Reverse and Drive, the delayed engagement can result in the vehicle moving in the previously engaged direction before finally shifting into the selected gear. This creates a significant safety hazard, particularly when parking, backing out of driveways, or maneuvering in areas with pedestrians or other vehicles. The delayed rearview camera activation further increases the risk because it prevents the driver from immediately seeing behind the vehicle while attempting to reverse. The issue occurs intermittently and without warning, making it difficult to predict. I am concerned that this condition could lead to a crash, property damage, or injury if the vehicle moves unexpectedly due to the delayed gear engagement. I request that NHTSA investigate this issue to determine whether it is related to a transmission, electronic shift control, or software defect affecting the safe operation of the vehicle."

Component: ENGINE

"2021 Ford Explorer used a work vehicle (house cleaning business) and family vehicle after hours (driving my daughter to soccer practice 4 times a week). Vehicle has been professionally and properly serviced since we first purchased it in 2021( we have been the only owners). Car has worked great not one single problem other then regular things like tires, brakes and battery all purchased and installed by Ford dealership. The day of the incident the car was working perfectly the entire day. As I drove on the freeway taking my daughter to soccer practice in the evening. I noticed the vehicle started to shake and lose all power the vehicle stopped almost completely in a matter of seconds causing cars behind us to almost crash us from behind it was a miracle no one crashed into us as we were traveling at freeway speed 60-65mph. With the little power the car had I cleared 2 lanes and parked on the side of the freeway. A friend of our picked up my daughter as we were both frightened by the incident. The vehicle gave me no alerts that there was something wrong no warnings on the Ford pass app nothing. I had the vehicle towed to Walnut Creek Ford for inspection. Ford did a diagnostic and found that the engine had a hole from the head to the block. They don’t know how this happened and say they have never seen this before. They said the vehicle is in great shape inside and out and even with 160,000 the car is very well maintained (serviced). This needs to be addressed to Ford as lives were in danger and people could have gotten hurt. They want 13,000 to repair engine, but it seems to everyone(ford technicians and second opinion mechanics) it was an engine factory defect. Vehicle suffered catastrophic engine failure while driving on freeway with no warning from the vehicle system, check engine light never came on nothing. It all happened in a matter of seconds. Engine light only came on after the vehicle was no longer drivable."

Component: ENGINE

"I own a 2021 Ford Explorer ST (3.0L EcoBoost) with 47,680 miles. The vehicle is exhibiting a severe metallic knocking noise at idle, a flashing Check Engine Light, and a dangerous loss of motive power while driving. A certified Ford dealership technician (Kendall Ford) diagnosed the vehicle with catastrophic engine failure, requiring a full engine replacement estimated at $13,000.My vehicle is exhibiting the exact mechanical failure described in Recall 24S55 (NHTSA Campaign 24V635000) regarding brittle engine intake valves. Although my vehicle shares the same build year, engine type, and failure symptoms as the recalled units, Ford states my specific VIN is not currently included in the 'repair' population.The sudden loss of engine power while operating at highway speeds creates an immediate crash hazard. I request that the NHTSA investigate whether the scope of Recall 24S55 should be expanded to include this production range.Furthermore, Ford offered a 'goodwill' assistance of approximately $3,762, which I believe is an admission of a known manufacturing defect. At the time of this failure, the vehicle was only 17 days past the 5-year warranty period and well under the 60,000-mile limit. Despite this premature failure and the safety risk, Ford refuses to cover the full replacement, leaving me with a $9,000+ bill for a defect already acknowledged in 90,000 other units."

Component: STRUCTURE,VISIBILITY/WIPER

"I am reporting a safety incident involving a 2021 Ford Explorer. While driving at normal speed, the hood unexpectedly flew open and struck the windshield, completely obstructing visibility and causing damage. I did not open the hood prior to driving, and there were no prior warnings or indications of failure. The incident suggests a possible hood latch or secondary safety latch malfunction. I am submitting this report due to a serious safety concern involving sudden loss of driver visibility."

Component: UNKNOWN OR OTHER

"My car has 68,908 miles on it and the sunroof sunshade has drooped down now when I attempt to open it. When it does this it completely blocks the rearview window/3rd row seating which is a safety concern. There are no warning lamps at all for this issue. It sounds like it is operating normally but looks as though the glue has failed that holds the sunshade in the track possibly?"

Component: ELECTRICAL SYSTEM,SERVICE BRAKES

"While I drive my vehicle down the road the car all of a sudden sounds like you throw it in park, it screeches and grinds in the front and will not let you push the gas pedal down even when on the highway. This causes sever risk to the people around me as well as my children who drive in this car… ford has an open recall for this which my vehicle falls under year and build wise. But does not correlate with my vin #"

Component: FUEL SYSTEM, GASOLINE,VISIBILITY

"The contact 2021 Ford Explorer. The contact received notifications of NHTSA Campaign Numbers: 25V455000 (Fuel System, Gasoline) and 26V117000 (Visibility); however, the parts to do the recall repairs were not yet available. The contact stated that while driving approximately 40 MPH in inclement weather, the windshield wipers were activated, and the driver’s side windshield was not cleared, causing limited visibility. The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repairs. The failure mileage was approximately 45,000."

Component: VISIBILITY

"The contact owns a 2021 Ford Explorer. The contact stated that while driving at an undisclosed speed in heavy rain, the windshield wiper motor started to operate at an excessively high speed. The contact attempted to change the setting; however, the wipers continued to operate very quickly. The following day, the contact discovered a significant amount of spider cracks on the windshield, specifically where the wiper blades operated. The contact received notification of NHTSA Campaign Number: 26V117000 (VISIBILITY); however, the part to do the recall repair was not yet available. The local dealer was not contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The failure mileage was 42,508."

Component: UNKNOWN OR OTHER

"Interior panoramic roof shade roller broke and is not retracting the liner anymore"

Component: POWER TRAIN

"The contact owns a 2021 Ford Explorer. The contact stated that while driving at an undisclosed speed, the rear of the vehicle unexpectedly jolted, and there was a dragging sound coming from the rear. The vehicle was taken to an independent mechanic, where it was diagnosed and determined that the rear axle had failed and needed to be replaced. The vehicle was repaired. The dealer was contacted. The vehicle was not diagnosed or repaired by the dealer. The dealer informed the contact that the vehicle could not be repaired due to the vehicle being previously assigned to a recall. The manufacturer was made aware of the failure. The approximate failure mileage was 75,000."

Component: SEATS

"The third-row seat headrest in my 2021 Ford Explorer is stuck in the upright position and will not fold down, preventing the seat from fully collapsing. This affects rear visibility and cargo use, which may create a safety concern while driving. The issue appears to be a mechanical failure and has not been resolved despite repeated attempts to adjust it."

Component: UNKNOWN OR OTHER

"Chrome trim around the window power buttons de-laminate and have a sharp edge. I cut my finger on it."

Component: ELECTRICAL SYSTEM

"Car turns on but the engine will not turn over due to the electrical. And locks the car and not able to check or fix anything. If I was driving in the busy roads it would have been very dangerous as it stopped suddenly after starting the last time."

Component: EXTERIOR LIGHTING

"Passenger low-beam headlight failure. Dealer replaced headlight module but did not resolve. Next suggestion is replacing headlight for more than 2,000. Quite common issue on the Platinum model."

Component: VISIBILITY

"The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V117000 (VISIBILITY); however, the part to do the recall repair was not yet available. The contact stated that while driving at an undisclosed speed in the rain, the windshield wiper motor failed to function as intended and prevented the windshield wipers from operating properly. The local dealer was not contacted. The manufacturer was not made aware of the issue. The failure mileage was approximately 90,000."

Component: Carry Handle, Shell, Base,Chest Clip, Buckle, Harness,Other/I am not sure

"my son is rear facing and puts his arm in the forward facing belt path then can not get his arm back out. he starts screaming and crying and i have to pull the car over to the side of the road to help him get his arm out and even i struggle getting his arm free. no sooner than i start driving again, he puts his arm back through and it’s the same cycle. i have contacted britax and have unfortunately not gotten any solution for this issue."

Component: POWER TRAIN,VEHICLE SPEED CONTROL,ENGINE

"While driving at highway speeds, the vehicle displays a "Drive Train Malfunction" warning message and the traction control warning light illuminates. Shortly after the warning appears, the vehicle loses power and may enter a reduced-power mode or stall, creating a serious safety hazard in traffic. This has occurred while traveling on the highway, forcing sudden deceleration and creating the risk of being struck by other vehicles. The check engine light is illuminated, and diagnostic code P0A1E is present. The problem is intermittent and unpredictable, making it difficult to determine when the next failure will occur. The vehicle has been taken to Ford for diagnosis multiple times, and significant money has been spent attempting to repair the issue. Despite these efforts, the root cause has not been identified and the problem continues to occur. This defect affects the drivetrain system and impacts the safe operation of the vehicle. The sudden loss of power on the highway places the driver, passengers, and surrounding motorists at risk. Based on discussions with other owners, this appears to be a common issue affecting Ford Explorer Police Interceptor Utility vehicles and warrants investigation by NHTSA."

Component: FUEL/PROPULSION SYSTEM

"vehicle stalls when diving . After pulling over ina coast and turning off with start stop button then turning it back on with start stop button vehicle runs fine until it happens again intermediately cold be days could be months apart. about the 6th time over 2 years that it has occurred"

Component: POWER TRAIN

"I had my car parked in a driveway that has a slight incline. I was buckling my child in their car seat in the back when the car started to roll backwards. The car had been parked prior and was off when the rolling occurred. Now my car is in for service requiring an entirely new transmission (under 80,000 miles) after un-smooth driving led me to bring it in."

Component: VISIBILITY/WIPER

"SUNROOF SHADE SAGS WHEN OPENING IT, IMPEEDING REARVIEW VISABILITY"

Component: SUSPENSION

"When driving to our local store I noticed my down shift to be rough, so I turned into the back roads, I heard lots of noise coming from the back of the vehicle and then I heard a loud pop and it was my rear axe differential bolt that snapped causing me to lose power."

Component: VISIBILITY

"The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 26V117000 (VISIBILITY); however, the part to do the recall repair was not yet available. The contact stated that while driving at undisclosed speeds in the rain, the windshield wipers intermittently failed to operate as needed. Additionally, the windshield wiper fluid system failed to spray washer fluid while activating the button, even though the windshield washer fluid bottle was full. The local dealer was contacted and stated that the part for the recall would not be available until August 2026. The manufacturer was not made aware of the issue. The vehicle was not repaired. The failure mileage was unknown."

Component: WHEELS

"All 4 tire TPMS sensor have failed. 2 at 67,057 on ~ 2/20/26, 2 at 71,024 miles on ~6/10/26. Car is a 2021. Sensors should not have failed within 5 years of owing the car. I have a 2012 Ford F50m only 1 has failed in over 14 years. Asking consideration for a recall to cover costs."

Component: POWER TRAIN

"Transmission clutch failure. As a result my 2021 ford explorer needs a new transmission."

Component: STRUCTURE,UNKNOWN OR OTHER

"Recently purchased a vehicle that had just previously got a recall 23S55 3 weeks prior. Upon receiving the vehicle there was a slight clicking noise when going into gear. i took the vehicle to a ford dealer and they investigated the recall remedy was installed improper from the dealership and the vehicle was unsafe to drive the rear subframe of the car moves and has free play which made is very unsafe to drive . . While calling the dealership back that did the recall work they refused to take responsibility . i then put in a repair order through ford and they denied repairs for the recall mishap . I am being stuck with a $3500 bill for a recall that was installed improper."

Component: SUSPENSION,POWER TRAIN

"For full details please refer to complaint 11715221. Since the initial complaint, repairs have been completed and I will attach a list of parts that were replaced. The repair confirmed the rear axle bolt sheared and there were significant metal shavings in the rear differential. When the bolt broke, numerous other components were damaged as detailed in the repair documentation. Ford has refused to accept any responsibility for this repair even though the safety implications for this type of incident are alarming."

Component: SUSPENSION,POWER TRAIN

"On [XXX], we sent a 2021 Ford Interceptor to J.C. Lewis Ford located at 309 W. Oglethorpe Hwy, Hinesville, Georgia 31313 for a recall under 23S55. The recall is a safety issue related to a rear axle bolt and the possibility the bolt can fracture. We had the recall done and returned the vehicle to service. On or about [XXX], our fleet manager was called to the Liberty County Jail because this vehicle was making a loud noise from the rear end. Our fleet manager had the vehicle towed to the county shop where it was inspected. They concluded the vehicle would need to be towed to Ford for repair since the rear axle bolt fractured, the exact issue that was addressed under the recall. A few days later, we were notified that the dealer was refusing to pay for the repair since they had already done the recall. I contacted Ford Customer Service, case number [XXX], to try and resolve the issue. After going back and forth, I received notification on February 3, 2026, that financial assistance has been denied and that this concern is caused by how the vehicle was / is used over and form of manufacturer defect or previously completed recall. The vehicle is a police interceptor purchased for use as a patrol vehicle for the Liberty County Sheriff's Office located in Hinesville, Georgia. The vehicle is assigned to our civil division and the operator serves evictions and civil documents. The vehicle is not used for patrol but even if it had been, that's the intended purpose of the vehicle when purchased. I have photos of the bolt which show it fractured and also shows the head of the bolt appears to have some damage, possibly from the manner in which it was installed. This failure has been identified as a safety issue related to the 2021 Ford Interceptor and is not a new issue. The recall referenced an axle bolt that can fracture, and that did happen but Ford doesn't want to take responsibility. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)"

Component: UNKNOWN OR OTHER

"Sun roof fabric/covering came off tracks and is now sagging. Many forums on this issue. When driving if windows are down, the fabric flaps in the wind and sounds like it will fly off. I no longer drive with the windows down. If it continues to sag, could obstruct rear view."